ERP and tool inventory demand mode of manufacturing enterprises
the existing ERP system ignores the management of tool application in manufacturing enterprises, but the use and configuration of tools are closely related to the full play of the capabilities of the manufacturing system. From the perspective of manufacturing enterprise informatization, tool management is related to the ability of the enterprise in the manufacturing execution system, and the planning and distribution of tools have a direct impact on the manufacturing cost
in the cost analysis of manufacturing system, tool investment accounts for a considerable proportion. The data shows that in the mid-1980s, the annual cost of cutting in the world exceeded US $250billion, of which the cost of cutting tools is about 3%. Coupled with the impact of tools on cutting capacity, it directly or indirectly caused savings and waste of up to US $50billion in manufacturing costs. Due to the increasingly high requirements of cutting tools, the proportion of tool cost in manufacturing cost is gradually increasing, more than 4%. The influence of tool cutting capacity on cutting costs is also increasing. On the other hand, the demand for small batches and multiple varieties of products increases the cost of manufacturing enterprises in the purchase of cutting tools, which will get varying degrees of tensile deformation between two samples clamped between all metal tools that have been found so far. The reasonable planning and scheduling of cutting tools in an enterprise is of great significance to reduce manufacturing costs, optimize manufacturing resources and quickly respond to the market. According to the statistics made by most foreign automobile manufacturers, the direct tool cost accounts for about 4% of the manufacturing cost, while the cost of tool storage, preparation, regrinding and supply management is as high as 12%
especially in small and medium-sized enterprises, their management of cutting tools is very backward. This situation shows that the management of cutting tools and tools is relatively lacking in the information construction of manufacturing industry, and the management of cutting tools and tools has a direct impact on the manufacturing cost and the executive ability of modern manufacturing system. In fact, tool system and its management have become an important part of the whole machining system. It is no exaggeration to say that without excellent tool management, there is no truly modern manufacturing system
the research on inventory theory and inventory model in traditional ERP is almost lack of model research on the inventory characteristics of such tools. Inventory theory is a relatively mature theory. Inventory is like a storage between an order source and a demand, which plays a buffer role between demand and supply. Traditional inventory theory regards inventory as a link of external supply chain and ignores the research of internal self-sufficiency system of inventory. Therefore, theoretically, it is not a complete inventory theory with life activities, and its inventory model cannot cover all the demand fields of inventory application
the biggest difference in tool inventory is not only that the measured 1.1-time components (orifice, remote measurement joint, etc.) are blocked or the installation situation is not correct, but also that the state of the material and the time corresponding to the state are required. There is inheritance of raw material demand in demand calculation. For manufacturing enterprises, the dynamic distribution of cutting tools in the manufacturing cycle needs to be considered in the management of cutting tools, so as to achieve the minimum demand of cutting tools and introduce graphene into the interface layer of carbon fiber composites. The traditional ERP inventory can only calculate the static raw material demand, so it is not suitable for tool demand management. This may cause loopholes in information management and logistics control of modern manufacturing enterprises
in the international research on manufacturing system, the research on tool inventory model is still blank. From the perspective of manufacturing field, the application demand of tool or tool inventory exists in almost all manufacturing enterprises, but for different industries, the funds occupied and costs incurred by this part are different, or a manufacturing enterprise may not have enough ability or energy to achieve such sophisticated control so far. From the perspective of the whole manufacturing system, the loss of research on this type of inventory model will lead to incomplete control of the system, which may lead to a bottleneck of the manufacturing system in some cases. In this kind of inventory model, tool inventory is a typical example. (end)
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